These elm stair treads were the final touch to a home renovation in West Town that incorporated many green innovations and was a great pleasure to work on. The elm for the treads was salvaged from Chicago area trees by Bruce Horigan’s Urban Forest Products and uses felled trees that would otherwise have been chipped and shredded. Other noteworthy features in this single-family residence include a geothermal heating system, a green roof system and rooftop greenhouse, and two vertical-axis wind turbines. In order to provide support for the wind turbines I added significant structural reinforcement to the framing and roof of the building, as shown in the photos below.
This rental unit had an odd configuration which the owner wished to solve. A folding door was an economical and functional solution, and the curved wall section was a great opportunity to provide visual interest. This under stair storage area is the first thing you see when you enter the apartment, but rather than hiding an unusual space it ends up being an attractive feature.
I recently built this storage unit to hold an extensive LP and CD collection for some clients in Palmer Square. Their turntable and stereo components will sit on the countertop section of the piece, with grommets inserted at the back to allow all cords to pass through. Additional cubbies were built into the side of the unit to store oversized and “special edition” CD collections.
I’m always on the lookout for a new product or material, and I suspect that some of my readers might be interested in hearing how these products fared out. I recently picked up a bottle of Titebond’s Molding & Trim Glue, which is a product that I’ve not used before. A shelving project seemed like the perfect opportunity to try out the new glue, so I gave it a go.
My usual glue is Titebond III. I prefer it because it has a slightly higher viscosity than most wood glues, and a longer open working time. Since I do most of my work by myself, it’s nice to have those extra few seconds available. On a large bookcase, it might take some time to get all of the clamps adjusted and all of the parts fitting right. If the glue sets up before you’ve made your adjustment, the bond will break. It’s kind of like not using glue anymore. Titebond III solves that problem.

Titebond Molding & Trim Glue goes a step further. The glue is almost gel like in its viscosity. It’s designed to stay put, especially when used on vertical applications like you’d find in trim jobs — gluing the mitred corners on a door casing, say. The glue won’t drip. The shelving project I was working on involved many dadoed parts that had to be clamped together, several at a time. I was able to apply the glue to the dadoes and stand those parts without worrying about the glue running out and getting where I didn’t want it. The bonds held well and I was also pleasantly surprised to find that the dried glue cleaned up very easily wherever it did squeeze out. With a sharp chisel the dried glue popped right off and hardly left any areas needing sanding. The glue even has a little bit of a gap filling ability, which turned out to be helpful on some drawer faces I recently put together. It dries to an almost clear or sightly milky color and hides pretty well in seams and corners.
For comparison’s sake I glued about half of the dadoes on the shelving project with my standby glue, Titebond III. I always spread the glue out in the dadoes as I apply it with a thin stick or a chip brush for consistent coverage, and with an ordinary glue it’s a little important to make sure you get everything right, since the glue will run out the bottom of any dadoes that stand vertically while you’re building your case. With the Molding & Trim glue I was able to use the applicator tip to apply and spread the glue at the same time, saving a few seconds here and there.
The price works out a little better with the Molding & Trim glue compared to Titebond III, so I’ll be likely to use it on other upcoming projects. The glue is not a replacement, though. I declined to use it on a molding job I recently undertook in a master bathroom, due to the temperature and humidity fluctuations the trim would encounter. Molding & Trim glue is not intended for outdoor work and doesn’t offer any protection against moisture or humidity. The Titebond III is definitely a stronger glue, rating about an extra 1000 lbs. psi. There were enough dadoes and mechanical fasteners involved with the case I was building where I wasn’t as concerned about the strength of the glue, but I can definitely see cases where Titebond III would still be the glue I’d choose.
Another great thing I’ll say about Titebond is that they’ve always been very helpful with technical questions over the telephone. Their number is 1-800-347-4583, or you can look them up at www.titebond.com. I try to get as much information as possible whenever I’m using any new products, and if the manufacturer has a knowledgeable rep I can speak with, I’ll feel much more confident choosing their product.
I am working on a proposal for three of these outdoor benches in clear cedar. This is a preliminary draft. Once the drawings are finalized I will take orders for additional benches, if there is interest. I’ll even throw in a free tomato seedling with every garden bench purchased!
These shelves were built to fit underneath the stairs in this loft unit. The wine storage cubbies have a total capacity of 195 bottles, but fit more comfortably with up to ten cases, while the shelves at the right make good use of otherwise wasted storage space. The color was chosen to brighten up this dark corner.


Crown molding was installed throughout this duplex condo in Humboldt Park. “Rob installed crown molding throughout our condo…. He was very meticulous and systematic. We were able to be around him (toddler wandering around). The finished product is perfect. All the corners look terrific. He capped off all the ends that we have beautifully. We were thrilled with the work!” — Georgia, Humboldt Park

At the request of the client, all of these doors were stripped and refinished using environmentally friendly products. This wall is to be the showcase piece for a private event space in Logan Square which is aiming for LEED certification.
It was a great challenge to take on this project, and a wonderful opportunity to work with new products. Various “green” stripping products were used, and all of the stains and finishes were soy-based products, produced by EcoProcote and obtained from the Green Depot at 2500 North Pulaski.
As you can see, the final result was breathtaking and everyone involved was impressed with the quality of the finishes. I would certainly consider the EcoProcote line of products for other projects, although I must add that professional application of the finishes is required. The products do not behave in quite the same way as ordinary finishes, and I would not recommend them for weekend or D.I.Y. projects.

These doors were custom-milled and installed in a large, vintage building in Rogers Park. Four doors were installed at separate entrances to the building.






